Brew Kettle


all material on these pages are copywrite Jeff McClain, 2003 and may not be used without express permission

The brew kettle is made from a Blitz-Weinhard Brewing Co. keg with an 11-1/2" hole cut out of the top. Stainless steel ball valves and fittings were added as well as a sight glass and thermometer. There is a sight glass on the left, using braided clear hose (I think it is only rated to 170'F, but it seems to hold up ok). Care should be taken to remove any of the grindings and steel that can cause rust and pitting in the stainless steel once all the metal work is complete. Careful use of Bar Keeps Friend, available at most department stores, brings everything to a nice shine.
The Thermometer was originally mounted using a weld-less kit from Brew Tree, however, I was VERY unhappy with the weldless kits on both the thermometers and the sight glasses, so I had all my kegs professionally SS welded with 1/2" SS couplings. I decided that having the thermometer mounted directly in the brew kettle would provide better temperature measurement than having it in the SS Tee on the drain port, plus it seemed like it was more protected up on the kettle than sticking out on the drain port. Originally, it was mounted just a touch too high to provide temperature readings for 5 gallon brew batches, so when I converted the weldless kits to welded SS couplings, I put another one down below the 5 gallon mark. Not sure what I will put in the other hole, so for now, it is just capped off, as is the output of the tee (but I now have somewhere I can put something If I ever want to...grin).


Here you can see the 11-1/2" opening cut in the top of the keg. I used an angle grinder with a 4" cut wheel and just carefully cut around the top following a line I drew by tying a string in a circle and looping it around the center tap. Then I ground the opening and carefully sanded it smooth, so that it wouldn't cut exposed arms reaching into the kettle.

You can also see the thermometer probe with the brass nut, washer, and high temp o-ring in the top picture at left. This was before I converted to the welded SS couplings. Be sure to put teflon tape on the 1/2" MPT threads of the thermometer or water will seep through the brass nut and leak out the other side between the washer and the thermometer. Even with the teflon tape, it still leaked and the o-ring wanted to squash out if you even barely hand tightened it. Now with the welded couplings, it is wrenched in there REALLY tight...grin.

There is also the copper dip tube obvious in the center of the keg that is connected in the 1/2" SS coupling (again, now welded in) to 5/8" O.D. Compression fitting. This is 1/2" rigid copper, with a 90' angle and then a tee sweated together. I've connected some stainless steel braid over both sides of the tee to keep hops and stuff from draining into the outlet.

The short, stubby 90' copper tube provides the return for the whrilpool during boil and just to help mix everything. I connect the pump to siphon out of the dip tube and return the flow here from the secondary ball valve.

Finally, you can see the new sight glass welded mount that is connected via a brass 1/2" 90' and then a 1/2" MPT to 5/8" hose barb. Again, this was converted to SS 1/2" welded couplings, and it was well worth the money.

Here is a picture of the SS hose braid that I hose clamped to my dip tube tee.


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Page maintained by Jeff McClain, jeff@themcclains.net. Copyright(c) VelociWorks 2003-2005
Last modified Friday, 20-Apr-2018 15:02:22 CDT