Counter Flow Chiller


all material on these pages are copywrite Jeff McClain, 2003 and may not be used without express permission

The Counter Flow Chiller is made of 20' of 3/4" soft copper tubing for the outside exchange (water) and 3/8" soft copper tubing for the inner exchange (wort). A 3/4" tee that sizes down to the 3/8" provides the water flow on both ends, while the 3/8" inside tubing is connected to 3/8" threading.
Here you can see some of the detail of the connections made to get the outter water flow integrated and sealed with the inner wort flow tube. The entire tubing had to be straightened, and then the smaller tube inserted inside the larger and then the entire thing was wound around a cornelius keg.
Another close up of the joints sweated together with lead free solder and using water soluable flux.
Now with the CPC Quick Disconnect and the SS aerator stone all connected. I'm planning to use pure 02 pumped in to the cool side of the wort to help get oxygen in to help start the initial fermentation. I may switch to a simple fish tank air pump if the pure 02 doesn't work out too well (I have a $8 bottle that connects up to a butane torch that I should be able to connect up).
Here is a close up of the SS 0.5 micron airstone aerator assembly from St Pats. The airstone is mounted in the tee with a 1/4" hose barb connection. The wort is then aerated as it runs through the CFC and into the fermentor. I removed the SS 1/2" hose barb on one end and connected directly to the CFC.


Wort temp, using gravity flow, goes from boiling to 75'F to 80'F in a glass carboy. This is plumbed and mounted. You can see the aerator and I put a tee in on the supply to the water filter to allow one source to provide water for both. There is a quick disconnect on the inlet side for the hot wort to be piped into.

Finally, I put a second SS tee on the end of the areator block, and then used a system of fittings to connect to a 1/4" MPT to 1/8" compression fitting that I drilled out to fit the 5/32" diameter thermometer. I inserted a small o-ring rather than the compression fitting to make it water tight.

I finally just bit the bullet and sprung for the 22 cu-ft O2 refillable bottle and regulator.



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Page maintained by Jeff McClain, jeff@themcclains.net. Copyright(c) VelociWorks 2003-2005
Last modified Friday, 20-Apr-2018 15:02:32 CDT